| The
"5S" Philosophy
Essential in the Lean Manufacturing Structure
 |
| Seiri |
Seiton |
Seiso |
Seiketsu |
Shitsuke |
The 5S Philosophy focuses on effective
work place organisation and standardised
work procedures. 5S simplifies your work
environment, reduces waste and non-value
activity while improving quality efficiency
and safety.
Sort
– (Seiri) focuses on eliminating unnecessary
items from the workplace. An effective visual
method to identify these unneeded items
is called red tagging. A red tag is placed
on all items not required to complete your
job. These items are then moved to a central
holding area.
Set In Order/
Simplify: (Seiton) is the second
of the 5Ss and focuses on efficient and
effective storage methods.
Shine / Sweeping:
(Seiso) Once you have eliminated the clutter
that has been clogging your work areas and
identified and located the necessary items,
the next step is to thoroughly clean the
area. Daily follow-up cleaning is necessary
to sustain this improvement. Workers take
pride in a clean work area and the Shine
step will help create ownership in the equipment
and facility.
Standardise:
(Seiketsu) Once the first three 5S’s have
been implemented, you should concentrate
on standardising best practice in your work
area. Allow your employees to participate
in the development of such standards. They
are a valuable but often overlooked source
of information regarding their work.
Sustain /
Self Discipline: (Shitsuke) This
is by far the most difficult S to implement
and achieve. Human nature is to resist change
and more than a few organisations have found
themselves with a dirty cluttered shop soon
after their attempt to implement this. Sustain
focuses on defining a new status quo.
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